Explore our export-grade selective pallet racks, heavy-duty mold frames, and modular workshop storage solutions designed for automated logistics hubs and manufacturing plants across Bohemia and Moravia.
The Czech Republic stands as one of Central and Eastern Europe's (CEE) primary industrial and logistics hubs. Positioned strategically along the transit corridors linking Germany, Austria, Poland, and Slovakia, Czech logistics parks—such as those around Prague, Brno, Pilsen (Plzeň), and Ostrava—demand high-density, structural storage systems built to stringent European mechanical norms. Selective pallet racking remains the cornerstone of modern warehouse distribution, providing 100% direct access to every individual SKU, rapid inventory turnover, and complete integration with standard material handling equipment like reach trucks, counterbalanced forklifts, and Very Narrow Aisle (VNA) stackers.
As a specialized original equipment manufacturer (OEM) and global exporter with roots dating back to 1977, our production facilities utilize cold-rolled continuous steel profile lines to produce industrial selective pallet racks customized specifically to the operational footprint and statutory mandates of Czech logistics operators. By aligning structural designs with European FEM 10.2.02 (Design of Static Steel Pallet Racking) and EN 15512 standards, our OEM racking solutions offer Czech procurement teams high structural integrity, optimized bay geometry, and long-term modular scalability.
Designing a selective pallet rack system for a Czech logistics facility requires absolute precision regarding steel grades, cold-forming tolerances, and connection locking mechanisms. Our manufacturing process converts structural steel coils (grades S235JR, S355JR, and high-yield Q355B) into upright profiles and box beams capable of holding single-pallet loads exceeding 1,500 kg and total bay loadings up to 20,000 kg.
Uprights feature continuous double-front perforations at 50mm or 75mm increments, enabling flexible beam adjustment without structural disruption. Frame depth is customized to match standard European pallet sizes: 1,100mm frame depth for standard EPAL 1 (800 x 1,200mm) pallets loaded depthwise, and 800mm frame depth for crosswise pallet placement. Diagonal and horizontal C-profile bracing members are connected using Grade 8.8 structural steel bolts with nylon locknuts to withstand operational vibration from high-speed forklift traffic.
Beams are fabricated from dual C-profiles interlocked and continuous-welded using automated robotic MIG systems to form heavy-duty box sections. Each beam end is fitted with a multi-claw cold-stamped connector hook (3, 4, or 5 claws depending on shear load calculation). A high-visibility safety pin locks each connector claw directly into the column upright perforation, preventing accidental beam displacement during forklift loading cycles.
| Beam Profile (Height x Width x Thk) | Clear Span Length (mm) | Pallet Capacity (EUR 1 / EPAL) | Max Uniformly Distributed Load (UDL / Pair) | Deflection Ratio (L/200 Limit) |
|---|---|---|---|---|
| 80 x 50 x 1.5 mm Box Beam | 2,700 mm | 3 x 800 kg Pallets | 2,400 kg | Passed (< 13.5 mm) |
| 100 x 50 x 1.5 mm Box Beam | 2,700 mm | 3 x 1,000 kg Pallets | 3,000 kg | Passed (< 13.5 mm) |
| 120 x 50 x 1.8 mm Box Beam | 2,700 mm | 3 x 1,200 kg Pallets | 3,600 kg | Passed (< 13.5 mm) |
| 140 x 50 x 2.0 mm Step/Box Beam | 3,300 mm | 3 x 1,500 kg Heavy Load | 4,500 kg | Passed (< 16.5 mm) |
| 160 x 50 x 2.0 mm Heavy Duty Beam | 3,600 mm | 4 x 1,000 kg Pallets | 4,000 kg | Passed (< 18.0 mm) |
The industrial geography of the Czech Republic requires tailored racking designs depending on the region's specific commercial drivers. Our factory works directly with Czech engineering teams, procurement leads, and 3PL integrators to deliver custom-configured selective racking systems suited for distinct local industrial clusters:
The Czech automotive industry represents over 20% of the country's manufacturing output. Tier-1 and Tier-2 suppliers serving major assembly plants require selective pallet racks integrated with mesh decking, post protectors, and wire mesh containers for heavy stamped metal parts, engine blocks, and automotive wiring harnesses. OEM designs feature heavy frame column guards and reinforced aisle end protectors to withstand constant high-speed forklift activity.
Distribution centers along the D1 and D5 motorways handle rapid order fulfillment for cross-border European markets. Our selective racks support multi-tier picking configurations, combining pallet storage on upper beam levels with flow-through carton shelves or wire mesh decks on lower levels for manual picking of fast-moving consumer goods (FMCG).
Heavy industrial facilities require custom racks with integrated mold storage decks, heavy tool drawers, and pipe coil racking. Uprights with up to 2.5mm steel thickness ensure total structural safety when storing dies, heavy machinery components, and raw metal stock in Moravian engineering hubs.
Procurement demands within the Czech warehousing sector have evolved beyond simple storage capacity. Today, warehouse managers and logistics directors operate under three strategic directives:
European manufacturers are actively re-shoring critical inventory from East Asia to Central Europe to mitigate global maritime disruption. This trend has elevated demand for immediate, high-volume selective pallet racking installation in Czech logistics corridors. OEM suppliers who provide knock-down structural components packed efficiently into 40ft High Cube containers give Czech buyers lower freight cost per pallet location and faster project deployment.
With industrial land prices in Bohemia rising, warehouse designers are increasing rack heights from traditional 6-meter clearances to 12-meter and 15-meter VNA configurations. Our factory manufactures custom heavy-duty uprights with precision-punched perforations, high column stiffness, and structural floor anchor plates designed to handle the vertical shear forces exerted by VNA turret trucks.
Czech logistics developments adhere strictly to European environmental directives. Our selective pallet racks utilize lead-free, non-toxic, eco-friendly epoxy-polyester powder coating cured at 200°C. This ensures high impact resistance, zero chemical off-gassing, and long-term surface protection against moisture and indoor humidity, complying fully with EU REACH and RoHS environmental standards.
Combining over four decades of structural manufacturing heritage with international export expertise, our enterprise delivers high-performance industrial racking tailored to demanding CEE projects:
Established in 1977, our manufacturing plant spans advanced automated roll-forming lines, robotic welding stations, and continuous electrostatic powder coating chambers. We maintain strict full-process quality assurance from raw coil slit to final container packing.
We source structural steel coils tested for tensile yield strength, elasticity, and load durability. Every production run undergoes destructive compression tests and weld seam integrity analysis prior to dispatch.
Whether you require non-standard frame depths (e.g., 900mm or 1,200mm), specific RAL color matching (such as RAL 5010 Blue frames with RAL 2004 Orange beams), or specialized frame guards, our engineering office turns CAD drawings into physical prototypes rapidly.
With established export routes serving Europe, the Middle East, and North America, our logistics team handles export documentation, flat-pack container stuffing, steel strapping, and moisture-proof plastic shrink wrapping for safe transport to European ports (such as Hamburg or Koper) and overland delivery to Czech job sites.
Yes. Our selective pallet racks are specifically engineered for European pallet standards, including EUR 1 (800 x 1,200 mm), EUR 2 (1,200 x 1,000 mm), and EUR 3 (1,000 x 1,200 mm) pallets. Standard clear entry beam lengths of 1,820mm (2 pallets), 2,700mm (3 pallets), and 3,600mm (4 pallets) ensure optimal space utilization with zero overhang loss.
Our pallet racking systems are designed and tested in structural alignment with FEM 10.2.02 (European Handling Federation code for static steel pallet racking), EN 15512 (Steel static storage systems - Adjustable pallet racking systems - Principles for structural design), and ČSN EN 15635 for inspection and maintenance of storage equipment.
All racking components are supplied as knock-down systems to maximize container packing density. Frame uprights are bundled with heavy-duty steel banding and protective corner guards. Beams are stacked in interlocking layers on custom wooden cradles with plastic wrap to prevent transit scratching. Shipping containers arrive directly at European ports (Hamburg, Koper) and are trucked to your site in Prague, Brno, or Pilsen.
To prepare an accurate engineering layout and load calculation, please provide: 1) Warehouse floor plan drawings and clear height under ceiling beams; 2) Pallet dimensions (Length x Width x Height including cargo); 3) Maximum weight per loaded pallet; 4) Type of forklift/reach truck and required aisle width turning radius; 5) Desired ambient temperature or cold storage conditions.
Yes. We manufacture heavy-gauge steel corner post guards, U-shaped front upright protectors, row end protectors, timber/wire mesh decking, and rear pallet backstops to prevent pallet push-through and safeguard structural integrity during forklift operations.
Planning a new warehouse installation or expanding your existing distribution center in the Czech Republic? Our structural engineering team is ready to analyze your floor plan and supply load-rated selective pallet racks directly from our factory.
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