Procurement FAQ Frequently Asked Questions: Die & Mould Storage Racking
Detailed technical answers to common queries submitted by tooling engineers, plant procurement teams, and operations directors.
What is the maximum weight capacity of Divakaran die and mould storage racks?
Divakaran designs heavy-duty die and mould storage racks to handle from 500 kg up to over 5,000 kg (5 metric tonnes) per drawer or shelf level. Complete multi-bay systems are structurally calculated to support cumulative bay loads exceeding 20,000 kg. Every design factor is calibrated against structural steel yield thresholds, delivering total stability under concentrated tooling weight.
Can die and mould racks be loaded directly using an overhead bridge crane?
Yes. Our roll-out drawer die racks are specifically engineered for overhead lifting. When the drawer is rolled forward to its full extension, the entire surface of the shelf is unobstructed from above. This allows your overhead bridge crane, monorail, or jib hoist hook to lower slings or eye bolts directly onto the die without having to slide or dangerously yank the tooling from beneath an upper shelf.
What prevents the rack from tipping forward when heavy drawers are extended?
We incorporate multiple fail-safe mechanisms: first, an internal mechanical single-drawer interlock system ensures that only one drawer per column can be extended at any given time. Second, every upright frame features enlarged heavy-gauge structural baseplates securely anchored into the reinforced concrete slab using high-tensile structural anchor bolts. Third, manual safety pin locks prevent unintended roll-outs during vibration.
How do roll-out drawers operate smoothly under multi-ton loads?
Our drawer systems utilize high-capacity, sealed-for-life linear bearing assemblies running inside heavy structural steel guide channels. This precision mechanism ensures that an operator can pull out a 2,000 kg load manually with less than 25 kg of pulling effort. For systems holding 3,000 kg to 5,000 kg per level, we offer mechanical hand-crank gear reduction or electric motor-driven extension mechanisms.
Can shelf sizes be customized to match non-standard mould and die shapes?
Yes. Because Divakaran is a full-scale direct manufacturer located in Umbergaon, Gujarat, every rack dimension is customizable. We tailor clear drawer widths, usable depths, vertical pitch spacing, retaining lip profiles, and protective bed liners (such as nylon, polyurethane, or brass inserts) to accommodate your specific inventory of progressive dies, stamping tools, or injection moulds.
What international export packaging and installation support do you provide?
We routinely export to Canada, Bahrain, Sri Lanka, the Middle East, and worldwide. Systems are disassembled into space-optimized knock-down modules, packed with moisture-barrier wrapping, corner guards, and heavy-duty steel-banded export wooden crates. We provide detailed 3D assembly blueprints, bolt torque specifications, foundation layout diagrams, and remote or on-site engineering supervision for installation.
How does line-side die storage contribute to SMED and Lean manufacturing?
Storing dies on the floor or in remote warehouses creates substantial downtime during setup changes. Line-side roll-out racks organize tools systematically right beside the stamping press or injection moulding platen. Operators locate, hook, and transfer the exact die in under three minutes, dramatically reducing machine downtime and eliminating tool handling accidents.
