What is the typical cell capacity of an industrial pigeon hole rack?

Cell capacities are fully customisable based on structural design. Standard steel pigeon hole cells hold between 25 kg to 100 kg per compartment, with reinforced heavy-duty models engineered to support higher localized loads for casting and machine tooling.

Can the pigeon hole compartment sizes be adjusted after installation?

Yes. Our systems feature modular, pre-punched steel dividers and vertical supports that allow compartment dimensions to be reconfigured as your SKU sizes and inventory mix evolve.

How are pigeon hole racking systems packaged for international sea freight?

All units are engineered for complete knock-down (CKD) shipment. Components are strapped, bubble-wrapped, edge-protected, and packed into steel crates or export wooden pallets to ensure compact container cube utilization and damage-free ocean transit.

Heavy Duty Pigeon Hole Racking System Manufacturer & Exporter

Engineered for Zero Picking Errors: Divakaran Pigeon Hole Racking Systems provide structured vertical cellular storage tailored for distribution centres, maintenance cribs, automotive assembly workshops, and central hardware stores. Backed by over 45 years of steel fabrication expertise in Umbergaon, Gujarat, our systems combine high load rigidity, modular reconfigurability, and export-grade protective finishing for international procurement.

Industrial Pigeon Hole Racking System

Heavy-duty structural storage units with full-depth dividers, retaining lips to prevent spill-out, and reinforced load shelves designed for demanding factory tool rooms and assembly inventory.

Primary Application	Industrial Spares & Small Parts
Material Quality	Cold-Rolled Structural Steel / SS
System Height	Up to 15 Feet (Modular Stackable)
Compartment Layout	Configurable Multi-Cell Sizes
Finish / Protection	Powder-Coated / Anti-Corrosive
Export Lead Time	7 to 10 Working Days

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Space Optimization Pigeon Hole Racking System

Ultra-dense matrix shelving designed to maximize storage capacity per square meter, eliminating wasted cubic footprint in parts cribs, hardware wholesale hubs, and retail stockrooms.

Primary Application	High-Density Sorting & Retrieval
Material Quality	Prime High-Tensile Steel / SS
System Height	Custom Engineered to Ceiling Clear
Divider System	Pre-Punched Adjustable Dividers
Surface Treatment	Electrostatic Epoxy Polyester
Monthly Production	500+ Units Output Capacity

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Engineering Advantages

Why Specifiers Choose Divakaran Systems

Categorised SKU Visibility

Each compartment functions as a dedicated picking location, eliminating part mingling and accelerating inventory cycle counting.

High Floor-Yield Ratio

Utilizes full vertical cubic room, freeing up valuable warehouse floor space for material movement and forklift aisles.

Certified Load Deflection

Constructed with cold-formed, load-rated structural steel sections engineered to resist buckling and shelf sag under concentrated weights.

Flexible Sub-Dividing

Modular drop-in dividers allow operators to modify cell widths without taking down entire framework uprights.

Corrosion Resistance

Multi-stage chemical pre-treatment and electrostatic powder coating ensure long lifecycle durability in humid or chemical environments.

Integrated Label Retainers

Front-facing shelf lips are engineered to accommodate standard barcode and magnetic labels for warehouse management systems.

Engineered for Global Procurement & Sea Logistics

As an experienced exporter supplying the Middle East, North America, and Southeast Asia, Divakaran guarantees compliant quality standards and transit protection across all overseas shipments.

Complete Knock-Down (CKD) Packaging: Engineered to minimize ocean freight volume and maximize 20ft/40ft container loading.
Export-Ready Protective Wrapping: Corrosion-inhibiting shrink film, heavy bubble wrapping, and reinforced edge protectors.
Comprehensive Technical Documentation: Supplied with 3D isometric assembly drawings and hardware torque specifications for local installation crews.
Full Compliance: Built to international steel structural standards with full raw material traceability.

Need Custom Compartment Engineering?

Send your SKU dimensions, parts weight, and floor space requirements for complete CAD layout recommendations.

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Technical FAQ

Frequently Asked Questions

What are the standard compartment dimensions available for pigeon hole racks?

While Divakaran manufactures tailored sizes based on your exact SKUs, common opening sizes range from 150mm x 150mm up to 450mm x 450mm, with shelf depths varying between 300mm and 900mm. Custom dimensions are easily programmed into our automated sheet-metal punching lines.

How much weight can each pigeon hole compartment hold?

Standard configurations carry between 25 kg to 100 kg uniformly distributed load (UDL) per compartment. For heavier mechanical tools, dies, or castings, we reinforce the shelf decks and upright sections to achieve higher load parameters.

Can pigeon hole racks be built as multi-tier installations?

Yes. Where vertical warehouse clearance permits, our pigeon hole racking can be integrated into two-tier or multi-tier walkover platforms with intermediate steel catwalks, stairs, and handrails to double small-parts picking space.

What finish options are provided for industrial environments?

All units are treated through a multi-stage degreasing and phosphating line before receiving high-build electrostatic epoxy powder coating. Stainless steel (SS 304/316) options are also manufactured for cleanroom and pharmaceutical applications.