End-to-End Production Control

Engineered for Structural Load Integrity

Every industrial storage system produced at Divakaran adheres to strict metallurgical tolerances, precision fabrication protocols, and proven anti-corrosive chemical treatments to ensure safe operation in demanding logistics environments.

Prime Raw Material Procurement & Metallurgical Validation

Reliable load capacities begin with prime-grade steel. We do not compromise on yield strength or sheet gauge. Divakaran sources hot-rolled (HR) and cold-rolled (CR) steel coils and sheets strictly from top-tier, internationally accredited steel mills. All chemical solutions and coating powders are procured from ISO-certified global chemical leaders.

Steel Grade: IS 1079 / IS 2062 / High-Tensile Structural Steel

Quality Verification: Mill Test Certificate (MTC) & Tensile Verification

Chemical Compounds: Certified Industrial-Grade Formulations

Precision Forming, Power Pressing & Section Cold Rolling

Our Umbergaon plant operates a full suite of heavy metalworking machinery designed for repeatable precision. Heavy-duty hydraulic shearing machines cut sheets with minimal edge burr, while coordinated high-tonnage power presses punch accurate 50mm/75mm upright pitch slots. Synchronized press brakes fold profiles to exact geometric radii, maintaining structural rigidity across extreme lengths.

Machinery Applied: Heavy-Duty Shearing, High-Tonnage Power Presses, Press Brakes

Slot Precision: Consistent Punch Pitch for Easy Level Adjustment

Dimensional Tolerances: Compliant with Strict Engineering Standards

Structural MIG/CO2 Welding & Modular Assembly

Upright frame trusses, heavy-duty beam end connectors, footplates, and cantilever arms undergo deep-penetration CO2 / MIG welding. Our certified welding specialists follow established welding procedure specifications (WPS) to eliminate cold lap, porosity, and thermal distortion, guaranteeing rigid joint performance under maximum design payloads.

Welding Method: Continuous Shielded MIG / CO2 Welding

Joint Inspection: 100% Visual & Weld Throat Verification

Connector Design: 3/4/5-Claw Welded Lock Connectors for Beams

Multi-Stage Chemical Surface Pre-treatment

Paint adherence requires an ultra-clean, chemically receptive substrate. Divakaran deploys a rigorous chemical immersion sequence: industrial hot alkaline de-greasing removes rolling oils and mill lubricants; thorough de-rusting strips oxidation; and precision zinc phosphating leaves a microscopic crystalline conversion layer that permanently locks against rust creep.

Key Immersion Stages: De-greasing, Acid De-rusting, Double Water Rinsing, Phosphating

Substrate Benefit: Maximum Corrosion Resistance & Superior Interfacial Adhesion

Surface Passivation: Sealed against Under-Film Oxidation

Automated Powder Coating & High-Temperature Oven Baking

Components enter specialized dust-free spray booths where lead-free, pure polyester or epoxy-polyester thermosetting powders are electrostatically applied. Coated parts then traverse uniform thermal curing ovens baked at 180°C–200°C. This polymerization yields a resilient, scratch-resistant, impact-absorbing finish rated for decades of forklift and material handling operations.

Finishing Medium: Synthetic Enamel / Electrostatic Thermoset Powder

Baking Chamber: Uniform Thermal Oven at 180°C – 200°C

Coating Thickness: 60–80+ Microns, Salt Spray & Cross-Hatch Tested

Integrated Infrastructure

Factory Machinery & Tooling Arsenal

Operating from our own production facilities in G.I.D.C. Umbergaon, Gujarat, our machinery fleet ensures tight production control, rapid lead times, and seamless container loading for global export shipments.

Sheet & Plate Metalworking

Heavy shearing machines and high-tonnage mechanical power presses capable of clean punching, precision slitting, and uniform profiling across high-tensile steel stocks.

Precision Hydraulic Shearing Lines
Multi-Die Progressive Power Presses
High-Tonnage CNC Hydraulic Press Brakes
Standardized Tooling for Instant Reconfiguration

Structural Fabrication & Welding

Engineered fabrication fixtures and continuous MIG welding stations set up to produce heavy-capacity pallet rack frames, box beams, and cantilever columns with zero distortion.

Dedicated Upright & Beam Welding Jigs
High-Capacity CO2 / Argon Shielded MIG Stations
Cold Profiling Roll Forming Units
Robotic and Semi-Automated Punch Stations

Surface Finishing & Curing Ovens

Industrial pre-treatment cleaning tanks coupled with pressurized paint booths and temperature-controlled curing ovens that exceed industrial anti-corrosion benchmarks.

Multi-Stage Chemical Immersion Tanks
Pressurized Enclosed Paint & Powder Spray Booths
Continuous Temperature-Controlled Curing Ovens
Electrostatic Gun Distribution Systems

ISO Quality Standards Strict inline inspection from raw billet to finished beam

Chemical Conversion Phosphate anti-corrosion barrier with salt-spray testing

Oven Polymerization Thermal cross-linking at 180°C–200°C for durable finish

Export Knock-Down Packing Bundled and protected for containerized global sea-freight

Reliability for Export Markets

Built to Satisfy Stringent Global Requirements

Whether you require standard selective pallet racking for distribution centers in the Middle East or customized heavy-duty mezzanine structures for North America, our manufacturing tolerances deliver uncompromising performance.

Require a Custom-Engineered Racking Design?

Provide your warehouse dimensions, pallet weights, handling equipment types, and ceiling clearances. Our application engineers will calculate load-bearing specifications and develop project layouts.

Send an Inquiry

Manufacturing Process