Heavy Duty Racking System

High-load structural steel warehousing racks engineered for maximum payload integrity, floor space optimization, and global shipping compliance.

Manufactured under stringent structural standards at our Umbergaon facility in Gujarat, Divakaran Heavy Duty Racking Systems provide robust, high-density storage solutions for high-tonnage goods, industrial equipment, components, and palletized cargo. Engineered with heavy-gauge hot-rolled or cold-formed steel sections, our racks maximize vertical ceiling clearance while preserving swift crane, forklift, and manual accessibility across global distribution hubs.

Engineering Models

High-Capacity Racking Configurations

Discover our precision-engineered structural models tailored for varying load footprints, warehouse ceiling heights, and picking workflows.

Industrial Heavy Duty Racking System loaded with heavy industrial goods

Industrial Heavy Duty Racking System

A heavy-capacity framework built with reinforced uprights and roll-formed box beams, ideal for tool rooms, die storage, automotive castings, and dense industrial pallets.

Load CapacityUp to 4,000 kg / level
Structural MaterialStructural Steel / Stainless Steel
Height RangeUp to 10–12 meters
Surface FinishElectrostatically Powder Coated / GI
Supply Ability500 Bays per Month
Handling EquipmentForklifts, Stacker, Reach Trucks
Space Efficiency Heavy Duty Racking System with narrow aisle layout

Space Efficiency Heavy Duty Racking System

Optimized for logistics facilities where cubic volume utilization is essential. Features multi-tier capabilities and flexible beam adjustability without sacrificing structural safety.

Load Capacity800 kg to 2,500 kg / level
Structural MaterialHigh Tensile Certified Steel
Beam Pitch50 mm / 75 mm Adjustable
ConfigurationSingle / Double Deep Rows
Delivery Lead Time7 to 15 Days (Global Export Ready)
ApplicationsE-Commerce, FMCG, 3PL Warehousing
Technical Capabilities

Engineered for Durability & Safety

Every racking component undergoes rigorous deflection analyses, load certifications, and protective surface treatments.

Heavy-Section Steel

Manufactured using quality certified structural steel profiles that prevent torsion, buckling, and structural fatigue under maximum dynamic loading.

Modular Knock-Down (CKD)

Pre-engineered boltless interlocking connectors and upright columns allow compact containerization for seafreight and rapid on-site assembly.

Powder-Coated Longevity

Automated multi-stage pre-treatment followed by oven-baked epoxy polyester powder coating delivers superior corrosion and abrasion resistance.

Technical Parameters

Standard Engineering Specifications

Component Standard Range Custom Availability Compliance / Standards
Upright Frames 80x60mm, 90x70mm, 100x70mm Heavy profile up to 120mm EN 15512 / ISO Compliant
Load Beams Box beams 80mm to 160mm Step beams for timber/steel decks Safety locking pins included
Shelf Decking Galvanized steel panels, Wire mesh Perforated safety panels Heavy point-load reinforcement
Protection Accessories Column guards, Frame upright protectors End-of-aisle heavy barriers High-impact anchor bolts included

Need a Certified Heavy Duty Racking Layout?

Contact our project engineers for warehouse layout design, load-bearing calculations, and customized turnkey quotes.

Get a Quote
Enterprise Trust

Supplying World-Class Industrial Brands

Divakaran systems are trusted by multinational corporations, industrial conglomerates, and infrastructure projects.

  • Pepsi
  • L&T
  • Reliance
  • Asian Paints
  • Sun Pharma
  • Cipla
  • N.T.P.C
  • O.N.G.C
  • Hindustan Unilever
  • Glaxo
  • Bayer
  • Pidilite
  • Voltas
  • Essar
  • Welspun
  • Suzlon Energy
  • Air India
  • Blue Star
Procurement Guidance

Frequently Asked Questions

What is the typical load capacity of Divakaran Heavy Duty Racks?
Our heavy duty storage systems are engineered to accommodate workloads ranging from 800 kg to 4,000 kg per shelf/beam level. All configurations are tailored based on your pallet size, bay span, and clear ceiling height.
How are heavy duty racks packed for overseas export containers?
All components are pre-drilled and shipped completely knocked down (CKD). Beams, frames, and decking panels are strapped in compact bundles with protective corner angles, stretch-wrapped for sea voyages, and labeled for systematic container unloading.
Can beam elevations and configurations be modified after commissioning?
Yes. Beams connect into the slotted upright columns using multi-claw connector brackets and safety pins, allowing warehouse technicians to easily reconfigure tier elevations in increments of 50mm or 75mm without cutting or welding.
Are engineering drawings provided prior to fabrication?
Yes. Our engineering office supplies comprehensive 2D CAD floor plans, section elevations, column load distribution charts, and assembly sequence drawings before production begins.