Top Trusted Automated Storage System Factory & Supplier

To provide a certified technical proposal, our engineering office requires: (1) Architectural floor plan DWG indicating building column grid, clear ceiling heights under roof trusses, emergency exits, and overhead sprinkler headers; (2) Detailed pallet load profile including length, width, overall height including cargo overhang, and maximum pallet gross weight; (3) Existing or planned Material Handling Equipment (MHE) specification sheet indicating forklift type, turning radius, mast collapsed height, and aisle clearance requirement; (4) Concrete floor slab data including compressive strength rating (e.g., C25/30 or C30/37), rebar placement, and slab thickness; and (5) Local seismic zone spectral acceleration coefficients (Ss and S1).

Quality assurance encompasses raw material chemical and mechanical tensile testing per IS 2062 / GB Q235B & Q345B standards. Upright frames and connector clips undergo destructive push-pull and stub-column testing to empirically validate rotational spring stiffness parameters. Robotic welding stations undergo periodic dye-penetrant inspection (DPI) and magnetic particle testing (MPT) for joint integrity. Finished electrostatic powder coatings undergo cross-hatch adhesion testing (ASTM D3359) and 500-hour continuous neutral salt spray testing (ASTM B117) to guarantee corrosion protection.

All heavy-duty pallet racking and mezzanine components are produced in knock-down (KD) configurations. Upright frames are either shipped disassembled or flat-stacked with protective corrugated spacers. Beams are bundled in matched length sets with heavy-duty polyester strapping and reinforced timber dunnage to avoid steel-on-steel friction. Hardware, anchor studs, baseplates, and leveling shims are packed in labeled seaworthy wooden cases. All ocean shipments incorporate heavy VCI (Vapor Corrosion Inhibitor) plastic wrapping and desiccant packs to endure maritime humidity across multi-week shipping routes to Bahrain, Saudi Arabia, Europe, or Canada.

Yes. Our structural mezzanine floors utilize a 100% mechanical bolt-connected design using high-tensile Grade 8.8 or 10.9 structural fastener sets. Zero field welding is required during assembly. This modular architecture allows systems to be seamlessly unbolted, relocated, reconfigured in shape, or extended with additional column bays as inventory volumes expand, safeguarding capital investment over multi-decade facility leases.

Electric Mobile Racking concentrates dynamic wheel loads along specific floor tracks. Depending on overall bay height and load weight (which can reach 24 tons per mobile carriage), the warehouse concrete floor typically requires a minimum thickness of 180mm to 250mm with a compressive rating ≥ 30 N/mm² (C30/37). Guide rails can be cast directly into initial floor screeds during new construction or retrofitted into existing warehouses via diamond precision saw-cutting, non-shrink structural epoxy grouting, and optical leveling to within ±1.0mm per 10 meters of rail length.

Our engineering layouts strictly comply with NFPA 13 (Standard for the Installation of Sprinkler Systems) and FM Global data sheets. We calculate systematic vertical and horizontal flue spaces (typically 150mm clear minimum) between adjacent pallet backs and side frames. Upright column geometry is designed to allow integrated in-rack sprinkler pipe bracket clamps without compromising structural beam-locking slots or reducing usable pallet lift clearance.

Upon approval of final engineering layout drawings and structural calculations, standard manufacturing lead times range between 3 to 5 weeks for orders of 2 to 10 standard 40ft High Cube containers. Highly specialized automated projects involving motorized electrical drive carriages or customized stainless steel cleanroom systems typically require 6 to 8 weeks to permit factory acceptance testing (FAT) of PLC control cabinets and sensor telemetry before packing.

Yes. For international export clients, we provide two execution models: (1) Turnkey installation management, deploying our certified mechanical and electrical rigging supervisors to manage local work crews; or (2) Comprehensive remote engineering support, providing step-by-step 3D exploded assembly diagrams, detailed anchor torque tables, video documentation, and real-time remote engineer oversight.

Cantilever systems eliminate front upright obstruction, allowing continuous horizontal linear storage. Our cantilever arms attach to heavy I-beam or cold-formed columns via heavy-duty retaining pins or high-strength bolts, allowing arm height adjustments on 100mm increments. Removable steel end-stops prevent tubular items (such as copper pipes and steel conduits) from rolling off, while optional wire mesh or solid steel shelf decking can be installed across arm tiers to accommodate varying package lengths simultaneously.

All Divakaran structural steel components (uprights, beams, bracing, structural mezzanine frameworks) carry a comprehensive 5-year structural integrity warranty against manufacturing defects and weld degradation under rated loading conditions. Motorized electrical drive assemblies, PLC electronics, and sensors for intelligent mobile racking carry a 1-year replacement warranty, with extended maintenance contracts and rapid-dispatch replacement part inventories available for global clients.